Best Push Pull Solenoid With Long Stroke for DIY and Automation

Answering the best options for a long-stroke push-pull solenoid helps buyers choose reliable linear actuators for automation, home projects, or automotive controls. The top picks below are selected for a 35mm stroke or longer, clear installation, and stable performance. This guide targets builders, hobbyists, and technicians seeking dependable, long-travel solenoids.

Product Stroke Voltage Best For
Abletop Push Pull Solenoid DC 12V 35 mm DC 12V Small automation projects in vehicles or compact machinery Spring return is relatively soft; ensure mounting supports shock loads
TOMSHIELE AC 110V Open Frame Push Pull 35 mm AC 110V Fixed installations and heavier-duty open-frame applications AC wiring requires appropriate safety precautions and isolation
TOMSHIELE DC24V 35mm Stroke Push Pull 35 mm DC 24V Open-frame or durable DC control systems Electrical specs should match supply and load requirements
TOMSHIELE Push Pull Solenoid 35mm 35 mm DC 12V DIY projects needing reliable linear motion Ensure proper heat management for continuous operation
YQSIYU DC12V Push Pull 35mm 35 mm DC 12V Office or small automation equipment Wiring must be correct to avoid reverse polarity issues

Below is a concise at-a-glance comparison to help you pick quickly:

  • Best for compact spaces: Abletop DC12V 35mm
  • Better for fixed, enclosed setups: TOMSHIELE AC110V
  • Durable DC control systems: TOMSHIELE DC24V 35mm
  • Great DIY all-rounder: TOMSHIELE Push Pull 35mm (DC12V)
  • Good option for office automation: YQSIYU DC12V 35mm

Abletop Push Pull Solenoid — 12V, 35mm Long Stroke

Abletop Push Pull Solenoid 12V 35mm

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The Abletop unit uses a pure iron shell with integrated molding to reduce residual magnetism and improve magnetic permeability. It includes a built-in core with a spring-return mechanism. Best for compact automotive or small appliance projects where a low-power, quick reset is beneficial. The design supports fixed object applications with a reliable push action. A potential limitation is that the spring is relatively soft, which may affect durability under heavy repetitive impact.

TOMSHIELE DC12V 2A Push Pull Solenoid — 65N, 20mm Stroke

TOMSHIELE DC12V 65N 20mm Stroke Solenoid

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Designed for moderate-load applications, this 12V solenoid delivers 65N with a 20mm stroke. It offers a straightforward wiring method that does not require a specific polarity within the rated voltage. It is best for compact devices where space constraints favor a shorter stroke, but it is included here for contrast with true long-stroke options. Choose this if you need a simple solution in smaller assemblies and can accept a shorter travel distance.

TOMSHIELE AC 110V Open Frame 35mm Solenoid

TOMSHIELE AC 110V Open Frame 35mm Solenoid

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This open-frame solenoid operates at 110V AC with a 35mm stroke, delivering strong linear thrust suitable for fixed installations or manufacturing control panels. It features a simple terminal connection and copper coils for stable performance across temperature changes. Best for higher-power, stationary equipment where a durable, long-stroke action is required. A limitation is the absence of integrated cables; wiring must be added by the installer.

TOMSHIELE DC12V 35mm Push Pull Solenoid — Wiring Connection

TOMSHIELE 12V 35mm Push Pull Solenoid with Wiring

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This 12V solenoid offers a 35mm stroke with a straight pull-push action and a frame-type construction. It uses an all-copper coil designed for stable temperature rise and longevity, making it suitable for continuous operation in DIY automation or hobby robotics. Best for projects that require a reliable, low-friction plunger and a simple wired setup. A limitation is the need for proper heat management in high-duty scenarios.

Heschen DC Solenoid — 20mm Stroke

Heschen DC Solenoid HS-1564B 20mm Stroke

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Although this Heschen model has a 20mm stroke, it is included here for comparison of long-stroke options. It uses a copper coil and open-frame design for straightforward installations. Best for smaller projects where space is not a critical constraint. Do not rely on this part where a 35mm stroke is required.

YQSIYU DC12V Push Pull 35mm

YQSIYU 12V Push Pull 35mm Solenoid

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This 12V, 35mm stroke unit from YQSIYU features a simple wiring connection and a robust linear actuation profile. It is suitable for DIY projects and office equipment that require stable pull/push actions. Best for environments where precise installation and straightforward electrical wiring are priorities. A limitation is that the unit relies on correct polarity handling and may require guidance for first-time users.

Buying Guide: Long-Stroke Push Pull Solenoids

What is a long-stroke push pull solenoid, and when should you choose one?

Long-stroke solenoids provide 30+ mm of travel to move components farther than compact models. They are ideal for latching mechanisms, mechanical interlocks, or linear actuators in automation where greater displacement is needed without a separate motor. Look for stroke length, force, voltage, and mounting compatibility when evaluating options.

Key purchase considerations

  • Stroke and force: Match the required travel and push/pull force to your application. A longer stroke with adequate force ensures reliable actuation over the full movement range.
  • Voltage and current: Select a voltage that matches your control system. DC options are common for hobby projects, while AC may suit fixed installations.
  • Mounting and form factor: Consider available mounting holes, frame type, and whether a terminal or cable connection works best for your setup.
  • Durability and heat: For continuous or heavy-duty use, check coil material, heat tolerance, and whether the design allows for adequate cooling.
  • Wiring and polarity: Some models require correct polarity, while others are non-polarized. Plan wiring accordingly to avoid malfunction.

Applications by scenario

  • DIY automation: A compact DC12V unit with 35mm stroke is often ideal for robots, project chasses, or cabinet automation.
  • Home appliances: 12V or 24V models can control latches, doors, or valve actuations in appliances.
  • Industrial panels: 110V AC open-frame units provide robust actuation for fixed control panels and industrial equipment.

What to avoid

  • Overlooking heat buildup in continuous-duty environments; ensure the coil and core are rated for sustained operation.
  • Ignoring mechanical clearance; a 35mm stroke requires sufficient space to avoid interference with neighboring parts.
  • Underestimating safety measures for high-voltage or exposed wiring, especially in open-frame designs.

Common questions

  • Q: Which stroke length is typical for long-stroke solenoids? A: 30mm and above, with 35mm being a common long-stroke choice.
  • Q: Are all long-stroke solenoids polarity-sensitive? A: Not all; some are non-polarized, but many DC units require correct wiring.
  • Q: Can these solenoids operate in high-temperature environments? A: Some use copper coils and heat treatment for stability, but verify temperature ratings for your use.
  • Q: What is the best mounting approach for a long-stroke solenoid? A: Use provided holes or brackets and ensure a solid, vibration-free mount.
  • Q: Are there safety considerations for AC-powered units? A: Yes; follow electrical codes, isolate AC wiring, and ensure proper safety clearance.

FAQ

  • What is the typical duty cycle for these solenoids? The articles focus on moderate-to-long stroke units; check each product spec for duty ratings.
  • Will a longer stroke increase resistance? Stroke length affects mechanical travel; electrical resistance depends on coil design and voltage.
  • Can these be used for locking mechanisms? Yes, many 35mm stroke solenoids are suitable for latching and interlock applications with appropriate mounting.
  • Do I need a driver or controller? In most cases, a simple switch or microcontroller can drive a solenoid via a transistor or relay, depending on current draw.
  • How do I prevent magnetic interference with nearby metal parts? Use non-magnetic spacers or shields as needed and ensure room for magnetic flux.

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