Best 1×2 Aluminum Conduit and Related Tubing for Framing and Wiring Projects
Answering the common search for 1×2 aluminum conduit and compatible aluminum framing, this guide highlights practical, durable options for DIYers and professionals. The featured products cover rectangular aluminum tubing, round aluminum tubes, and conduit accessories that fit typical electrical and framing needs. Each entry explains who it’s best for, why it’s a strong choice, and any notable limitations to consider.
Overview of selected products:
- OnlineMetals 6063 Aluminum Rectangular Tubing, 1″ x 2″, 0.065″ Wall
- Gisafai 1″ OD Round Aluminum Tubing, 0.12″ Wall, 24″ Length
- TayMac RLB200 Threaded LB Conduit Body, Die Cast Aluminum
- 1inch 25ft Electrical Conduit Kit, Liquid-Tight PVC Conduit
- TayMac RLR200 Threaded LR Type Conduit Body, Die Cast Aluminum
OnlineMetals 6063 Aluminum Rectangular Tubing
Brand: Online Metals
- Premium 6063-T52 aluminum alloy with excellent corrosion resistance and machinability
- Rectangular tube measuring 1″ x 2″ with a 0.065″ wall, length 72″
- Multipurpose: suitable for framing, machine guards, furniture, and 8020-style builds
Best for: DIY framed enclosures, lightweight structural frames, and fabrication projects needing a rigid, corrosion-resistant rectangular tube.
Why selected: Combines good extrusion quality with a standard 1×2 footprint that easily integrates into home and shop builds.
Limitations: Not a hollow conduit; intended for framing and structural use rather than direct electrical conduit pathways.
Gisafai Aluminum Round Tubing, 1″ OD
Brand: Gisafai
- 6061 aluminum round tubing; 1″ diameter, 0.12″ wall, 24″ length
- Two pieces per package; durable and corrosion-resistant
- Versatile for DIY projects, furnishing frames, and equipment supports
Best for: Small-to-medium framing and DIY projects where round profile is preferred for aesthetics or maneuverability.
Why selected: Decent wall thickness and a known aluminum grade that offers good rigidity for lightweight frames.
Limitations: Length is fixed at 24″ per piece; longer spans require joining or alternative stock.
TayMac RLB200 Threaded LB Conduit Body
Brand: TayMac
- Die-cast aluminum construction with a stamped steel cover
- 2-Inch threaded LB conduit body with a gray powder-coated finish
- Includes NBR synthetic rubber gasket for sealing
Best for: Electrical conduit installations requiring an accessible junction point with a protective LB elbow.
Why selected: Solid aluminum construction provides durability in outdoor and industrial settings, with a gasket for sealing.
Limitations: Requires compatible threaded conduit connections; heavier than some plastic alternatives.
Ansgery 1-Inch Liquid-Tight Conduit Kit
Brand: Ansgery
- Complete conduit kit: 25 ft flexible liquid-tight PVC conduit with 5 straight and 3 90-degree fittings
- Inside diameter 1″, outside diameter 1.1″, wall thickness ~3 mm
- Fittings install directly onto conduit; lightweight and easy to handle
Best for: Quick, tool-light installations where flexible, weather-resistant conduit is needed.
Why selected: Provides a simple, self-contained solution for extension runs and weatherproof connections.
Limitations: PVC-based conduit is not metal; suitability depends on code and environmental conditions.
TayMac RLR200 Threaded LR Type Conduit Body
Brand: TayMac
- Die-cast aluminum construction with a stamped steel cover
- LR type conduit body, 2-Inch, gray finish
- Includes NBR gasket and durable powder coat
Best for: Access point in conduit runs where a pull or access is needed from a lateral direction.
Why selected: Similar durability to LB variants, with specific LR access design for easier wire pulling around corners.
Limitations: Heavier than plastic alternatives; ensure compatibility with your conduit system.
TayMac RLB100 Threaded LB Conduit Body
Brand: TayMac
- Round, robust aluminum LB conduit body with a powder coat finish
- 1-Inch threaded connection; gasket-equipped
Best for: Small to medium runs where a reliable LB access point is needed at 1-inch fittings.
Why selected: Compact LB option for tighter installations or shorter runs.
Limitations: Limited to 1-inch conduit systems; verify size compatibility with your install.
TayMac RLC150 Threaded C Type Conduit Body
Brand: TayMac
- Die-cast aluminum construction with a powder-coated finish
- C-type conduit body for directional access in runs
- Includes NBR gasket for sealing
Best for: When a directional access point is needed in a conduit run with a 1-1/2 inch size.
Why selected: Adds versatility to conduit routing where straight access isn’t sufficient.
Limitations: Heavier and slightly bulkier than simpler fittings; plan layout accordingly.
Buying Guide
What to consider when choosing 1×2 aluminum conduit and related parts:
- Profile and load needs: Rectangular tubing is ideal for frames and enclosures; round tubing suits cylindrical supports.
- Aluminum grade and finish: 6063-T52 offers good corrosion resistance; ensure tubing or conduit bodies match your environmental exposure.
- Wall thickness and length: Thicker walls provide more rigidity, but add weight. Longer pieces may require splicing or joining hardware.
- Conduit vs. framing: Distinguish between structural aluminum tubes (framing) and conduits designed to protect wires. Do not substitute one for the other without checking code requirements.
- fittings and closures: If choosing conduit bodies, confirm compatibility with your chosen conduit (LB, LR, or C types) and gasket requirements for environmental sealing.
- Installation considerations: PVC and aluminum options vary in flexibility, weight, and handling. Consider tools, bending needs, and accessibility for future wiring or modifications.
Frequently Asked Questions
- What is the difference between aluminum rectangular tubing and round conduit?
Rectangular tubing is typically used for framing and structural supports, while round conduit is used to protect electrical wiring and routing in various layouts. - Can I mix aluminum conduit with PVC conduit in the same run?
Yes, but ensure compatibility with code requirements and appropriate connectors or adapters when transitioning between materials. - Is 6063 aluminum suitable for outdoor framing?
6063 aluminum offers good corrosion resistance, making it a common choice for outdoor framing and architectural applications. - What is a conduit body and when should I use one?
A conduit body provides access to pull or route wires around bends. Use LB, LR, or C types based on the routing needs and access direction. - Do conduit fittings require sealing gaskets?
Gasketed fittings reduce moisture intrusion in outdoor or damp locations; verify gasket compatibility with your enclosure and climate. - What should I consider for length when buying tubing?
Consider the overall project span, potential waste, and whether joints will be used; longer lengths reduce the number of joints but may be harder to handle.